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Cooling Tower Fill Media by Universal Tower Parts Phoenix

Provide us with the make and model of your cooling tower and let one of our product application experts fit your cooling tower with the right materials and sizing.

Optimize your cooling process of your towers by increasing the surface area between the water flows and the air by using Cooling Tower Fill Media. It is possible that your fill may need to be replaced due to getting brittle, clogged, or losing its film surface during upgrades where the current fill may no longer be the right type. Universal Cooling Tower Products offers a wide variety of fills including Drift eliminators, Low Fouling Vertical Fill, Counter (or) Cross Flow Media, Fill Packs with integral Louvers, Fill Packs for a wetted surface only.

COOLING TOWER FILL MEDIA

UTP #075XF/10
10 mil Fill Packs (wetted surface only)

UTP #075XF/10
10 mil Fill Packs (wetted surface only)


UTP #075XF-ID/10
10 milFill packs with Integral Drift Eliminators


UTP #075XF-ID/15
15 mil Fill Packs with integral Drift Eliminators


UPT #075XF-IL/10
10 mil Fill Packs with integral Louvers


UTP #075XF-IL/15
15 mil Fill Packs with integral Louvers

Drift eliminators limit the amount of circulating water emitting from the tower's exhaust.

cooling tower fill media fill media cooling tower

UPT #LF075
Low Fouling Vertical Fill
(Low Pressure Drop)
All orders are cut to fit for your project

low fouling verticle fill media

Counter (or) Cross Flow Media
UTP #075CF/10
10 mil ¾” fluted Counter Flow Fill Packs


UTP #075ID-IL
10 mil ¾” fluted Cross Flow Fill Packs
Integral Louver and Eliminator flutes
All orders are cut to fit for your project

counter flow media
075CF - Fill packs can be used in both Counter Flow and CrossFlow applications
cross flow media
075ID-IL – Fill packs for use in Cross Flow towers only

Counter Flow Media
UTP #050CF/8
8 mil ½” fluted Counter Flow Fill Packs

UTP #050CF/10
10 mil ½” fluted Counter Flow Fill Packs

counter flow media
050CF – Fill Packs are a high performance general purpose Fill Packing that equal or exceed the performance of all the O.E.M. Fill Medias for all counter flow package cooling towers today.
counter flow media

If you have never worked in a cooling tower you may be inclined to think that the heart of a water cooling tower is the water. While the objective of a cooling tower revolves around water, the true root of any cooling tower is the fill.

Fill, or wet deck or surface, is a medium used in cooling towers to increase the surface area of the tower. This enlarged surface area allows for utmost contact between the air and the water, which allowing greater evaporation rates.

Splash vs. Film Fill

Basically there are two types of fill: film fill and splash fill. Film fill is made up of sheets of material that the water travels across. Splash fill is designed to disrupt the water and cause, just as the name suggests, splashing. Pieces of fill are assembled together to create bigger blocks which, in turn, are used to create a multitude of thickness and heights to adapt to the particular cooling tower they will be used for.

Flutes

Patterns in fill, usually crinkles or folds, are called channels or flutes. Flutes typically are designed so that they force the water to take the lengthiest route along them as possible. Smaller flutes are more cost effective because they allow for more capacity per cubic foot. However, larger flutes are good for dirty water applications, such as steel mills. Larger flutes become clogged less often than the smaller ones in these types of applications. Larger flutes sacrifice efficiency, but they allow more dirty water to be processed.
In excessively dirty applications, bar type fill is used. This type of fill allows for much larger waste and debris to pass through the cooling tower because the fill takes the form of splash bars throughout the tower. This is the one of the least practical fills, bar type fill allows dirty water to be refined and makes it easier to clean.

Film Fill Advantages

While we cannot speak for all cooling tower fill, but our fill offers a ton of advantages including:

  • U-V Protection
  • Self-extinguishing for excellent fire rating
  • Quick, easy installation
  • Sturdy PVC protection
  • Highly efficient

Film fill media meets or exceeds standards set by the Cooling Technology Institute (CTI).
Do you need a quote or are you interested in learning more? Contact us today to learn more about the unique advantages of Universal Tower Parts cooling tower film fill.

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